OVERVIEW OF FORMATION DAMAGE – Elsevier

 

 

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C H A P T E R

1

OVERVIEW OF
FORMATION DAMAGE

Summary

A comprehensive review of the various types of formation damage prob-
lems encountered in petroleum reservoirs is presented. The factors and
processes causing these problems are described in detail. The design of a
team effort necessary for understanding and controlling of the formation
damage problems in the field is explained. The motivation for the writing
of this book and the specific objectives are stated. The approach taken in
the presentation of the materials in this book is explained. A brief execu-
tive summary of the topics covered in the book is given. The roles played
by different professionals, such as the petroleum and chemical engineers,
chemists, physicist, geologists, and geochemists, are described.

1.1 INTRODUCTION

Formation damage is a generic terminology referring to the impairment
of the permeability of petroleum-bearing formations by various adverse
processes. Formation damage is an undesirable operational and economic
problem that can occur during the various phases of oil and gas recovery
from subsurface reservoirs including drilling, production, hydraulic frac-
turing, and workover operations (Civan, 2005). As expressed by Amaefule
et al. (1988), “Formation damage is an expensive headache to the oil
and gas industry.” Bennion (1999) described formation damage as, “The
impairment of the invisible, by the inevitable and uncontrollable, resulting
in an indeterminate reduction of the unquantifiable!” Formation dam-
age assessment, control, and remediation are among the most important

1

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issues to be resolved for efficient exploitation of hydrocarbon reservoirs
(Energy Highlights, 1990). Formation damage may be caused by many
factors, including physico-chemical, chemical, biological, hydrodynamic,
and thermal interactions of porous formation, particles, and fluids, and
the mechanical deformation of formation under stress and fluid shear.
These processes are triggered during the drilling, production, workover,
and hydraulic fracturing operations. Ordinarily, the mineral matter and
fine particles loosely attached to the pore surface are at equilibrium with
the pore fluids. However, variations in chemical, thermodynamic, and
stress states may create nonequilibrium conditions and induce the salin-
ity, velocity, and thermal shock phenomena and particle detachment and
precipitate formation. When the equilibrium condition existing between
the pore surface and the fluids is disturbed during reservoir production
by primary and enhanced recovery processes, the mineral matter may
dissolve and generate many different ions in the aqueous phase and the
fine particles are unleashed from the pore surface into the fluid phases.
Once these ions and particles are introduced into the fluid phases, they
become mobile. Thus, a condition is created, like a bowl of soup of
the mobile ions and fine particles in the pore space, which may interact
freely with each other in many intricate ways to create severe reservoir
formation damage problems.

Formation damage indicators include permeability impairment, skin
damage, and decrease of well performance. As stated by Porter (1989),
“Formation damage is not necessarily reversible” and “What gets into
porous media does not necessarily come out.” Porter (1989) called this
phenomenon “the reverse funnel effect.” Therefore, it is better to avoid
formation damage than to try to restore it. A verified formation damage
model and carefully planned laboratory and field tests can provide scien-
tific guidance and help develop strategies to avoid or minimize formation
damage. Properly designed experimental and analytical techniques, and
the modeling and simulation approaches can help understanding diag-
nosis, evaluation, prevention, remediation, and controlling of formation
damage in oil and gas reservoirs.

The consequences of formation damage are the reduction of the oil
and gas productivity of reservoirs and noneconomic operation. Therefore,
it is essential to develop experimental and analytical methods for under-
standing and preventing and/or controlling formation damage in oil-
and gas-bearing formations (Energy Highlights, 1990). The laboratory
experiments are important steps in reaching an understanding of the
physical mechanisms of formation damage phenomena. “From this

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experimental basis, realistic models which allow extrapolation outside the
scaleable range may be constructed” (Energy Highlights, 1990). These
efforts are necessary to develop and verify accurate mathematical models
and computer simulators that can be used for predicting and determin-
ing strategies to avoid and/or mitigate formation damage in petroleum
reservoirs (Civan, 1994).

Confidence in formation damage prediction using phenomenological
models cannot be gained without field testing. Planning and designing
field test procedures for verification of the mathematical models are
important. Once a model has been validated, it can be used for accurate
simulation of the reservoir formation damage and designing effective
measures for formation damage mitigation. Current techniques for reser-
voir characterization by history matching do not consider the alteration
of the characteristics of reservoir formation during petroleum production.
In reality, formation characteristics vary (Civan, 2001, 2002a,b,e) and
a formation damage model can help to incorporate this variation into
the history matching process for accurate characterization of reservoir
systems and, hence, an accurate prediction of future performance.

Formation damage is an exciting, challenging, and evolving field of
research. Eventually, the research efforts will lead to a better understand-
ing and simulation tools that can be used for model-assisted analysis of
rock, fluid, and particle interactions and the processes caused by rock
deformation and scientific guidance for development of production strate-
gies for formation damage control in petroleum reservoirs. In the past,
numerous experimental and theoretical studies have been carried out for
the purpose of understanding the factors and mechanisms that govern the
phenomena involving formation damage. Although various results were
obtained from these studies, a unified theory and approach still does not
exist. In spite of extensive research efforts, development of technologies
and optimal strategies for cost-effective mitigation of formation damage
is still as much art as science. Civan (1996) explains

A formation damage model is a dynamic relationship expressing the fluid
transport capability of porous medium undergoing various alteration pro-
cesses. Modeling formation damage in petroleum reservoirs has been of
continuing interest. Although many models have been proposed, these
models do not have the general applicability. However, an examination of
the various modeling approaches reveals that these models share a common
ground and, therefore, a general model can be developed, from which these
models can be derived. Although modeling based on well accepted theo-
retical analyses is desirable and accurate, macroscopic formation damage

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modeling often relies on some intuition and empiricism inferred by the
insight gained from experimental studies.

As J. Willard Gibbs stated in a practical manner, “The purpose of a
theory is to find that viewpoint from which experimental observations
appear to fit the pattern” (Duda, 1990). Civan (1996) states

The fundamental processes causing damage in petroleum-bearing for-
mations are: (1) physico-chemical, (2) chemical, (3) hydrodynamic, (4)
thermal, (5) mechanical, and (6) biological. Formation damage studies are
carried out for (1) understanding of these processes via laboratory and
field testing, (2) development of mathematical models via the description
of fundamental mechanisms and processes, (3) optimization for prevention
and/or reduction of the damage potential of the reservoir formation, and
(4) development of formation damage control strategies and remediation
methods. These tasks can be accomplished by means of a model assisted
data analysis, case studies, and extrapolation and scaling to conditions
beyond the limited test conditions. The formulation of the general purpose
formation damage model describes the relevant phenomena on the macro-
scopic scale; i.e. by representative elementary porous media averaging
(Civan, 2002f).

As stated by Civan (1996f),

“Development of a numerical solution scheme for the highly nonlinear
phenomenological model and its modification and verification by means
of experimental testing of a variety of cores from geological porous media
are the challenges for formation damage research.” As expressed by Porter
(1989) and Mungan (1989), formation damage is not necessarily reversible.
Thus, it is better to avoid formation damage than try to restore formation
permeability using costly methods with uncertain successes in many cases.
When a verified generalized formation damage model becomes avail-
able, it can be used to develop strategies to avoid or minimize formation
damage.

Finally, it should be recognized that formation damage studies involve
many interdisciplinary knowledge and expertise. An in-depth review of
the various aspects of the processes leading to formation damage may
require a large detailed presentation. Presentation of such encyclopedic
information makes learning of the most important information difficult
and, therefore, it is beyond the scope of this book. Instead, a summary of
the well proven, state-of-the-art knowledges by highlighting the important
features is presented in a concise manner for instructional purposes. The
details can be found in the literature cited at the end of the book.

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1.2 COMMON FORMATION DAMAGE
PROBLEMS, FACTORS, AND MECHANISMS

Barkman and Davidson (1972), Piot and Lietard (1987), Amaefule et al.
(1987, 1988), Bennion et al. (1991, 1993), and many others have described
in detail the various problems encountered in the field, interfering with
the oil and gas productivity of the petroleum reservoirs.

Amaefule et al. (1988) listed the conditions affecting the formation

damage in four groups:

1. Type, morphology, and location of resident minerals;
2. In situ and extraneous fluids composition;
3. In situ temperature and stress conditions and properties of porous

formation; and

4. Well development and reservoir exploitation practices.

Amaefule et al. (1988) classified the various factors affecting formation
damage as the following: (1) Invasion of foreign fluids, such as water
and chemicals used for improved recovery, drilling mud invasion, and
workover fluids; (2) Invasion of foreign particles and mobilization of
indigenous particles, such as sand, mud fines, bacteria, and debris; (3)
Operation conditions such as well flow rates and wellbore pressures and
temperatures; and (4) Properties of the formation fluids and porous matrix.
Figure 1-1 by Bennion (1999) delineates the common formation damage
mechanisms in the order of significance. Bishop (1997) summarized the
seven formation damage mechanisms described by Bennion et al. (1991,
1993) and Bennion and Thomas (1991, 1994) as the following (after
Bishop, ©1997 SPE; reprinted by permission of the Society of Petroleum
Engineers):

1. Fluid–fluid incompatibilities, for example emulsions generated between

invading oil-based mud filtrate and formation water.

2. Rock–fluid incompatibilities,

for example contact of potentially
swelling smectite clay or deflocculatable kaolinite clay by nonequi-
librium water-based fluids with the potential to severely reduce near
wellbore permeability.

3. Solids invasion, for example the invasion of weighting agents or drilled

solids.

4. Phase trapping/blocking, for example the invasion and entrapment of

water-based fluids in the near wellbore region of a gas well.

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5. Chemical adsorption/wettability alteration,

for example emulsifier
adsorption changing the wettability and fluid flow characteristics of a
formation.

6. Fines migration, for example the internal movement of fine particulates
within a rock’s pore structure resulting in the bridging and plugging of
pore throats.

7. Biological activity, for example the introduction of bacterial agents
into the formation during drilling and the subsequent generation of
polysaccharide polymer slimes which reduce permeability.

1.3 TEAM FOR UNDERSTANDING AND
MITIGATION OF FORMATION DAMAGE

Amaefule et al. (1987, 1988) stated that formation damage studies
require a cooperative effort between various professionals to combat
the formation damage problems. These and their responsibilities are
described in the following: (1) Geologist and geochemist on mineralogy
and diagenesis and reservoir formation characterization and evaluation;
(2) Chemist on inorganic/organic chemistry, physical chemistry, colloidal
and interfacial sciences, and chemical kinetics; and (3) Chemical and
petroleum engineers on transport phenomena in porous media, simu-
lator development, interpretation of laboratory core tests, scaling from
laboratory to field, interpretation of field tests, and development and
implementation of strategies for formation damage control.

1.4 OBJECTIVES OF THE BOOK

The focus of this book is to provide sufficient knowledge required for
the following purposes: (1) Understand relevant processes by labora-
tory and field testing; (2) Develop theories and mathematical expressions
for description of the fundamental mechanisms and processes, and phe-
nomenological mathematical modeling and obtain numerical solutions
for simulator development and computer implementation; (3) Predict and
simulate the consequences and scenarios of the various types of forma-
tion damage processes encountered in petroleum reservoirs; (4) Optimize
for prevention and/or reduction of the damage potential of the reservoir
formation; and (5) Develop methodologies and optimal strategies for
formation damage control and remediation.

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This book reviews and systematically analyzes the previous studies,
addressing their theoretical bases, assumptions, and applications, and
presents the state-of-the-art knowledge in reservoir formation damage in a
systematic manner. Several exercise questions and problems are provided
at the end of the chapters. The material is presented in seven parts:

I. Characterization of Reservoir Rock for Formation Damage –
Mineralogy, Texture, Petrographics, Petrophysics, and Instrumental
Techniques

II. Characterization of the Porous Media Processes for Formation
Damage – Accountability of Phases and Species, Rock–Fluid-
Particle Interactions, and Rate Processes

III. Formation Damage by Particulate Processes – Fines Mobilization,

Migration, and Deposition

IV. Formation Damage by Inorganic and Organic Processes – Chemical
Reactions, Saturation Phenomena, Deposition, and Dissolution

V. Assessment of

the Formation Damage Potential – Testing,

Simulation, Analysis, and Interpretation

VI. Formation Damage Models for Fields Applications – Drilling Mud
Invasion, Injectivity of Wells, Sanding and Gravel-Pack Damage,
and Inorganic and Organic Deposition

VII. Diagnosis and Mitigation of Formation Damage – Measurement,

Assessment, Control, and Remediation.

Exercises

1. What is formation damage? Give definitions of formation damage

from various points of views.

2. Where does formation damage occur?
3. Classify and order the common formation damage mechanisms.
4. What are the consequences of formation damage?
5. What are the common adverse processes and mechanisms causing

formation damage in petroleum reservoirs?

6. What are the typical indicators of formation damage?
7. Explain “the reverse funnel effect.”
8. Why is it better avoiding formation damage than attempting to allevi-

9. What are the typical factors and conditions affecting formation

ate it?

damage?

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